Cooling cooling towers offer an effective solution for industrial processes, but their correct operation depends on adequate maintenance, including periodic cleaning and inspections.
In industrial environments, the distribution system is prone to clogging and blockage, which affects the ducts, channels, and nozzles responsible for distributing the water to be cooled, causing accumulations of sludge or mud that compromise system performance.
Common causes of blockage or clogging
Blockage of the system arises from a combination of several factors such as water contaminants, dirt and dust from the environment, salts, and microorganisms, which could be prevented with continuous system maintenance.
Likewise, the fact that these installations are located outdoors aggravates the problem, since they are more exposed to temperature changes and weather adversities.
When the system becomes blocked, these are the main disadvantages:
- Uneven water distribution: the water is not distributed correctly, resulting in irregular exchange on the fill surface, which causes a reduction in the tower’s heat transfer efficiency.
- Water overflow: when the channel becomes obstructed, water overflows and ceases to fall uniformly through the nozzles, disturbing the optimal exchange of water and air.
The importance of preventive maintenance
If the distribution system does not receive a proper cleaning, the nozzles get blocked and the distributor plates eventually break. At that point, water stops being distributed evenly and begins to fall directly onto the fill, causing deterioration of the heat-exchange pack, which is the heart of the cooling system. The result is a loss of cooling capacity that prevents the equipment from operating as efficiently as it did on day one.
For this reason, having professional services dedicated to the proper maintenance of these installations is essential. This ensures better machine performance and avoids the risk of unplanned shutdowns.
Why choose Torraval’s services?
Having technical inspections in your facilities guarantees better performance and operation of the system, as well as significant energy savings. At Torraval, we have the specialized services and products to ensure proper hygiene in all cooling units. Our team of professionals is committed to keeping your cooling towers operating optimally.